Sphalerite Leaching in Acid Media: a Review
DOI:
https://doi.org/10.30544/MMD8Abstract
The reserves of rich ores, from which the production of zinc by the existing conventional roasting-leaching-electrowinning process is technologically possible and economically justified, are decreasing year by year. For this reason, increasing attention has been directed towards researching the possibility of obtaining zinc from complex polymetallic ores with a low metal content, adhering to sustainable development goals following strict environmental regulations. Leaching procedures are commonly utilized for the processing of such mineral raw materials.
As sphalerite is the widespread and most significant mineral of zinc sulfide, a large part of the research focuses on studying the behavior of sphalerite in the leaching process. This paper reviews the existing knowledge about the leaching of sphalerite in acidic solutions as well as the phenomena accompanying the dissolution process. Special attention is given to research related to the kinetics and mechanism of sphalerite oxidation in an acidic medium influenced by various oxidants, such as hydrogen peroxide, oxygen, dichromate ions, nitrate and nitrite ions, ferric and cupric ions, and others. All these results enable the development of new technological procedures to produce zinc from low-grade and complex ores while meeting increasingly rigorous environmental requirements.
Keywords:
sphalerite, acid solution, oxidative leaching, kinetics, mechanismReferences
Abdollahi, Hadi, Mirsaleh Mirmohammadi, Sina Ghassa, Golnaz Jozanikohan, Zohreh Boroumand, and Olli H. Tuovinen. "Acid bioleaching of select sphalerite samples of variable Zn-and Fe-contents." Hydrometallurgy 212 (2022): 105897.
Abramov, A. A., and V. M. Avdohin. "Oxidation of sulfide minerals in benefication processes. Gordon and Breach Science Publishers (Netherlands)." (1997).
Ackerman, John B. "The Sunshine Mining Company's Silver Refinery." In Proceedings of the Fourth Western Regional Conference on Precious Metals and the Environment, AIME, Lead, South Dakota, pp. 219-235. 1990.
Adebayo, A. O., K. O. Ipinmoroti, and O. O. Ajayi. "Dissolution kinetics of chalcopyrite with hydrogen peroxide in sulfuric acid medium." Chemical and biochemical engineering quarterly 17, no. 3 (2003): 213-218.
Akcil, Ata, and Hasan Ciftci. "Metals recovery from multimetal sulfide concentrates (CuFeS2-PbS-ZnS): combination of thermal process and pressure leaching." International Journal of Mineral Processing 71, no. 1-4 (2003): 233-246.
Al-Harahsheh, M., and S. W. Kingman. "Microwave-assisted leaching-a review." Hydrometallurgy 73, no. 3-4 (2004): 189-203.
Al-Harahsheh, Mohammad, and Sam Kingman. "The influence of microwaves on the leaching of sphalerite in ferric chloride." Chemical Engineering and Processing. 47 (2008): 1246-1251.
Al-Harahsheh, Mohammad. "A fundamental investigation into the microwave assisted leaching of sulfide minerals." PhD diss., University of Nottingham, 2005.
Anderson C.G., K.D.Harrison, L.E.Krys, Process Integration of Sodium Nitrite Oxidation and Fine Grinding in Refractory Precious Metal Concentrate Pressure Leaching, 17th International Precious Metals Conference, AIME, Warrendale, pp. 19-44. 1993.
Anderson, Corby G. "Treatment of copper ores and concentrates with industrial nitrogen species catalyzed pressure leaching and non-cyanide precious metals recovery." JOM 55 (2003): 32-36.
Antonijević M., Janković Z., Dimitrijević M. "Kinetics of chalcopyrite dissolution by hydrogen peroxide in sulfuric acid." Hydrometallurgy 71, no. 3-4 (2004): 329-334.
Aydogan, S. "Dissolution kinetics of sphalerite with hydrogen peroxide in sulfuric acid medium." Chemical Engineering Journal 123, no. 3 (2006): 65-70.
Aydogan, S., A. Aras, and M. Canbazoglu. "Dissolution kinetics of sphalerite in acidic ferric chloride leaching." Chemical Engineering Journal 114, no. 1-3 (2005): 67-72.
Babu, M. Nani, K. K. Sahu, and B. D. Pandey. "Zinc recovery from sphalerite concentrate by direct oxidative leaching with ammonium, sodium and potassium persulfates." Hydrometallurgy 64, no. 2 (2002): 119-129.
Baláž, P., and I. Ebert. "Oxidative leaching of mechanically activated sphalerite." Hydrometallurgy 27, no. 2 (1991): 141-150.
Baldwin, Susan A., and George P. Demopoulos. "Assessment of alternative iron sources in the pressure leaching of zinc concentrates using a reactor model." Hydrometallurgy 39, no. 1-3 (1995): 147-162.
Baldwin, Susan A., and Gus Van Weert. "On the catalysis of ferrous sulfate oxidation in autoclaves by nitrates and nitrites." Hydrometallurgy 42, no. 2 (1996): 209-219.
Bobeck, G_E, and H. Su. "The kinetics of dissolution of sphalerite in ferric chloride solution." Metallurgical transactions B 16 (1985): 413-424.
Bogdanović, Grozdanka, Sanja Petrović, Miroslav Sokić, and Milan M. Antonijević. "Chalcopyrite leaching in acid media: a review." Metallurgical & Materials Engineering 26, no. 2 (2020): 177-198.
Bredenhann, R., and C. P. J. Van Vuuren. "The leaching behaviour of a nickel concentrate in an oxidative sulfuric acid solution." Minerals Engineering 12, no. 6 (1999): 687-692.
Carrillo-Pedroza, F. R., M. A. Sanchez-Castillo, M. J. Soria-Aguilar, A. Martínez-Luévanos, and E. C. Gutiérrez. "Evaluation of acid leaching of low grade chalcopyrite using ozone by statistical analysis." Canadian Metallurgical Quarterly 49, no. 3 (2010): 219-226.
Chang, C. Y., C. J. Clarkson, and E. V. Manlapig. "The leaching of zinc sulfide concentrate in sulfate-chloride solutions with ferric ions." In AusIMM Proceedings(Australia), vol. 299, no. 2, pp. 57-62. 1994.
Crundwell, F. K. "The impact of light on understanding the mechanism of dissolution and leaching of sphalerite (ZnS), pyrite (FeS2) and chalcopyrite (CuFeS2)." Minerals Engineering 161 (2021): 106728.
Crundwell, Frank K. "Effect of iron impurity in zinc sulfide concentrates on the rate of dissolution." AIChE Journal 34, no. 7 (1988): 1128-1134.
Droppert, David J., and Yuxing Shang. "The leaching behaviour of nickeliferous pyrrhotite concentrate in hot nitric acid." Hydrometallurgy 39, no. 1-3 (1995): 169-182.
Dutrizac, J. E. "The dissolution of sphalerite in ferric sulfate media." Metallurgical and Materials Transactions B 37 (2006): 161-171.
Dutrizac, J.E., Mac Donald R.J.C. "The dissolution of sphalerite in ferric chloride solutions," Metallurgical and Materials Transactions B 9B (1978) 543-551.
Dutrizac, J. E. "Elemental sulfur formation during the ferric chloride leaching of chalcopyrite." Hydrometallurgy 23 (1990) 153-176.
Dutrizac, J. E. "The leaching of sulfide minerals in chloride media." Hydrometallurgy 29, no. 1-3 (1992): 1-45.
Estrada-De los Santos, F., R. E. Rivera-Santillán, M. Talavera-Ortega, and F. Bautista. "Catalytic and galvanic effects of pyrite on ferric leaching of sphalerite." Hydrometallurgy 163 (2016): 167-175.
Estrada-De los Santos, F., R. E. Rivera-Santillán, M. Talavera-Ortega, and F. Bautista. "Catalytic and galvanic effects of pyrite on ferric leaching of sphalerite." Hydrometallurgy 163 (2016): 167-175.
Fan, Yangyang, Yan Liu, Liping Niu, Tingle Jing, and Ting-an Zhang. "Separation and purification of elemental sulfur from sphalerite concentrate direct leaching residue by liquid paraffin." Hydrometallurgy 186 (2019): 162-169.
Filipović I., S. Lipanović, Opća i anorganska kemija - II dio, Školska knjiga, Zagreb, 1987.
Godočı́ková, Erika, Peter Baláž, and Eva Boldižárová. "Structural and temperature sensitivity of the chloride leaching of copper, lead and zinc from a mechanically activated complex sulfide." Hydrometallurgy 65, no. 1 (2002): 83-93.
Greenwood NN, A. Earnshaw, Chemistry of the Elements, New York: Pergamon Press, Oxford (1984) 736-745.
Guy, S., C. P. Broadbent, G. J. Lawson, and J. D. J. Jackson. "Cupric chloride leaching of a complex copper/zinc/lead ore." Hydrometallurgy 10, no. 2 (1983): 243-255.
Habashi F., Principles of Extractive Metallurgy, Vol.2: Hydrometallurgy, Gordon and Breach, New York (1980) 146.
Habashi F.: A Textbook of Hydrometallurgy, Metallurgie Extractive Quebec, second edition, Canada, 1999, 750.
Habashi, Fathi. "Nitric acid in the hydrometallurgy of sulfides." In Proceedings of the EPD Congress, pp. 357-364. 1999.
Haber, Fritz, and Richard Willstätter. "Unpaarigkeit und Radikalketten im Reaktionsmechanismus organischer und enzymatischer Vorgänge." Berichte der deutschen chemischen Gesellschaft (A and B Series) 64, no. 11 (1931): 2844-2856.
Harvey, T. J., and W. T. Yen. "The influence of chalcopyrite, galena and pyrite on the selective extraction of zinc from base metal sulfide concentrates." Minerals engineering 11, no. 1 (1998): 1-21.
Harvey, T. J., W. Tai Yen, and J. G. Paterson. "A kinetic investigation into the pressure oxidation of sphalerite from a complex concentrate." Minerals engineering 6, no. 8-10 (1993): 949-967.
Havlík T., Hydrometallurgy: Principles and applications, Woodhead and CRC Press, Padstow (2014) 136.
Havlik, T., J. Dvorscikova, Z. Lvanova, and R. Kammel. "Sulfuric acid chalcopyrite leaching using ozone as oxidant." Metall (Berlin, West) 53, no. 1-2 (1999): 57-60.
Hu, Huiping, Qiyuan Chen, Zhoulan Yin, Pingmin Zhang, and Lusheng Ye. "Effect of aging conditions on the leaching of mechanically activated pyrite and sphalerite." Metallurgical and Materials Transactions B 34 (2003): 639-645.
Janjić S., P. Ristić, Mineralogija, Naučna knjiga, Beograd, 1995, 217.
Jiang, Tao, Yongbin Yang, Zhucheng Huang, and Bin Zhang. "Kinetics of silver leaching from manganese-silver associated ores in sulfuric acid solution in the presence of hydrogen peroxide." Metallurgical and Materials Transactions B 33 (2002): 813-816.
Kammel, R., F. PAWLWK, and M. Simon. "Oxidizing leaching of sphalerite under atmospheric pressure." Metall (Berlin, West) 41, no. 2 (1987): 158-161.
Karimi, Saeid, Fereshteh Rashchi, and Ahmad Ghahreman. "The evaluation of sphalerite surface formed during oxidative leaching in acidic ferric sulfate media." Journal of Sustainable Metallurgy 7, no. 3 (2021): 1304-1313.
Karimi, Saeid, Fereshteh Rashchi, and Javad Moghaddam. "Parameters optimization and kinetics of direct atmospheric leaching of Angouran sphalerite." International Journal of mineral processing 162 (2017): 58-68.
Kawulka, P., Haffenden, W.J., Mackiw, V.N.. "Recovery of zinc from zinc sulfides by direct pressure leaching." U.S. Patent 3,867,268, issued February 18, 1975.
Lampinen, Matti, Arto Laari, and Ilkka Turunen. "Kinetic model for direct leaching of zinc sulfide concentrates at high slurry and solute concentration." Hydrometallurgy 153 (2015): 160-169.
Li, Cunxiong, Chang Wei, Hong-sheng Xu, Minting Li, Xingbin Li, Zhigan Deng, and Gang Fan. "Oxidative pressure leaching of sphalerite concentrate with high indium and iron content in sulfuric acid medium." Hydrometallurgy 102, no. 1-4 (2010): 91-94.
Limpo, J.L., Figueiredo, J.M., Amer, S. and Luis, A., Hydrometallurgical treatment of complex sulfides in ammonium chloride solutions. Congr. Nac. Cienc. Technol. Metal., 7th, Vol. 1, (1990), pp. 447-457.
Limpo, J.L., Luis, A. and Gomez de Castro, C., Reactions and mechanisms of attack of metal sulfides in ammonium chloride solutions. Congr. Nac. Cienc. Technol. Metal., 7th, Vol. 1 (1990), pp. 459-468.
Lin, H. K., and H. V. Luong. "Column leaching for simulating heap and in-situ soil remediation with metallic Fenton reaction." Journal of Minerals and Materials Characterization and Engineering 3, no. 01 (2004): 33.
Lizhu L. and Huiqin X. "The leaching of zinc sulfide concentrates with synergistic catalyss", Proceedings of the Third International Conference on Hydreometallurgy, Kunming, China (1998)246-249.
Lochmann, J., and M. Pedĺik. "Kinetic anomalies of dissolution of sphalerite in ferric sulfate solution." Hydrometallurgy 37, no. 1 (1995): 89-96.
Lorenzo-Tallafigo, Juan, Nieves Iglesias-Gonzalez, Rafael Romero, Alfonso Mazuelos, and Francisco Carranza. "Ferric leaching of the sphalerite contained in a bulk concentrate: Kinetic study." Minerals Engineering 125 (2018): 50-59.
Lu, Jianming, and David Dreisinger. "Copper leaching from chalcopyrite concentrate in Cu (II)/Fe (III) chloride system." Minerals Engineering 45 (2013): 185-190.
Mahajan, V., M. Misra, K. Zhong, and M. C. Fuerstenau. "Enhanced leaching of copper from chalcopyrite in hydrogen peroxide-glycol system." Minerals Engineering 20, no. 7 (2007): 670-674.
P. Peng, H. Xie, L. Lu, Leaching of a sphalerite concentrate with H2SO4-HNO3 solutions in the presence of C2Cl4, Hydrometallurgy, 80 (2005) 265-271.
Mandre, N. R., and T. Sharma. "Preferential leaching of lead zinc complex sulfide ore using ferric chloride." International journal of mineral processing 39, no. 1-2 (1993): 75-85.
Markus, Heidi, Sigmund Fugleberg, Daniel Valtakari, Tapio Salmi, Dmitry Yu Murzin, and Marko Lahtinen. "Kinetic modelling of a solid-liquid reaction: reduction of ferric iron to ferrous iron with zinc sulfide." Chemical engineering science 59, no. 4 (2004): 919-930.
McDonald, R. G., and D. M. Muir. "Pressure oxidation leaching of chalcopyrite. Part I. Comparison of high and low temperature reaction kinetics and products." Hydrometallurgy 86, no. 3-4 (2007): 191-205.
Misra, M., and M. C. Fuerstenau. "Chalcopyrite leaching at moderate temperature and ambient pressure in the presence of nanosize silica." Minerals engineering 18, no. 3 (2005): 293-297.
Mubarok, M. Z., K. Sukamto, Z. T. Ichlas, and A. T. Sugiarto. "Direct sulfuric acid leaching of zinc sulfide concentrate using ozone as oxidant under atmospheric pressure." Minerals & Metallurgical Processing 35 (2018): 133-140.
Muravyov, Maxim, and Anna Panyushkina. "Comparison of sphalerite, djurleite, and chalcopyrite leaching by chemically and biologically generated ferric sulfate solutions." Hydrometallurgy 219 (2023): 106067.
Nikkhou, Fatemeh, Fang Xia, and Artur P. Deditius. "Variable surface passivation during direct leaching of sphalerite by ferric sulfate, ferric chloride, and ferric nitrate in a citrate medium." Hydrometallurgy 188 (2019): 201-215.
Olubambi, P. A., and J. H. Potgieter. "Investigations on the mechanisms of sulfuric acid leaching of chalcopyrite in the presence of hydrogen peroxide." Mineral Processing & Extractive Metallurgy Review 30, no. 4 (2009): 327-345.
Olubambi, PA, Borode, JO & Ndlovu, S. "Sulfuric acid leaching of zinc and copper from Nigerian complex sulfide ore in the presence of hydrogen peroxide." Journal of the Southern African Institute of Mining and Metallurgy 106, no. 11 (2006): 765-770.
Pecina, Teresa, Telhma Franco, Pedro Castillo, and Erasmo Orrantia. "Leaching of a zinc concentrate in H2SO4 solutions containing H2O2 and complexing agents." Minerals Engineering 21, no. 1 (2008): 23-30.
Pedroza, Francisco Raúl Carrillo, María de Jesús Soria Aguilar, Teresa Pecina Treviño, Antonia Martínez Luévanos, and Marco Sánchez Castillo. "Treatment of sulfide minerals by oxidative leaching with ozone." Mineral Processing and Extractive Metallurgy Review 33, no. 4 (2012): 269-279.
Peng, J., and C. Liu. "The kinetics of ferric chloride leaching of sphalerite in the microwave field." Transactions of the Nonferrous Metals Society of China(China) 2, no. 1 (1992): 53-57.
Peng, Peng, Huiqin Xie, and Lizhu Lu. "Leaching of a sphalerite concentrate with H2SO4-HNO3 solutions in the presence of C2Cl4." Hydrometallurgy 80, no. 4 (2005): 265-271.
Peng, Peng, Huiqin Xie, and Lizhu Lu. "Leaching of a sphalerite concentrate with H2SO4-HNO3 solutions in the presence of C2Cl4." Hydrometallurgy 80, no. 4 (2005): 265-271.
Perez, I. Palencia, and J. E. Dutrizac. "The effect of the iron content of sphalerite on its rate of dissolution in ferric sulfate and ferric chloride media." Hydrometallurgy 26, no. 2 (1991): 211-232.
Petrović, Sanja J., Grozdanka D. Bogdanović, and Milan M. Antonijević. "Leaching of chalcopyrite with hydrogen peroxide in hydrochloric acid solution." Transactions of Nonferrous Metals Society of China 28, no. 7 (2018): 1444-1455.
Picazo-Rodríguez, Nallely G., Ma de Jesus Soria-Aguilar, Antonia Martínez-Luévanos, Isaias Almaguer-Guzmán, Josue Chaidez-Félix, and Francisco Raul Carrillo-Pedroza. "Direct acid leaching of sphalerite: An approach comparative and kinetics analysis." Minerals 10, no. 4 (2020): 359.
Prater J.D., P.B. Queneau, T.J.Hudson, Nitric acid route to processing copper concentrates, AIME Trans., vol. 254, no. 2 (1973) 117-122.
Rönnholm, M. R., J. Wärnå, T. Salmi, I. Turunen, and M. Luoma. "Kinetics of oxidation of ferrous sulfate with molecular oxygen." Chemical Engineering Science 54, no. 19 (1999): 4223-4232.
Sahu, S. K., K. K. Sahu, and B. D. Pandey. "Leaching of zinc sulfide concentrate from the ganesh-himal deposit of nepal." Metallurgical and materials transactions B 37 (2006): 541-549.
Santos, Sílvia MC, Remígio M. Machado, M. Joana N. Correia, M. Teresa A. Reis, M. Rosinda C. Ismael, and Jorge MR Carvalho. "Ferric sulfate/chloride leaching of zinc and minor elements from a sphalerite concentrate." Minerals Engineering 23, no. 8 (2010): 606-615.
Sokić, M., B. Marković, V. Matković, D. Živković, N. Štrbac, and J. Stojanović. "Kinetics and mechanism of sphalerite leaching by sodium nitrate in sulfuric acid solution." Journal of Mining and Metallurgy B: Metallurgy 48, no. 2 (2012): 185-195.
Sokić, Miroslav D., Branislav Marković, and Dragana Živković. "Kinetics of chalcopyrite leaching by sodium nitrate in sulfuric acid." Hydrometallurgy 95, no. 3-4 (2009): 273-279.
Sokić, Miroslav D., Vladislav Lj Matković, Branislav R. Marković, Nada D. Štrbac, and Dragana T. Živković. "Passivation of chalcopyrite during the leaching with sulfuric acid solution in presence of sodium nitrate." Hemijska industrija 64, no. 4 (2010): 343-350.
Sokić, Miroslav, Branislav Marković, Srđan Stanković, Željko Kamberović, Nada Štrbac, Vaso Manojlović, and Nela Petronijević. "Kinetics of chalcopyrite leaching by hydrogen peroxide in sulfuric acid." Metals 9, no. 11 (2019): 1173.
Sokić, Miroslav, Jovica Stojanović, Branislav Marković, Željko Kamberović, Nataša Gajić, Ana Radosavljević-Mihajlović, and Dušan Milojkov. "Modification of Structural-Textural Properties of Sulfide Minerals at Polymetallic Concentrate Leaching with Sulfuric Acid and Hydrogen Peroxide Solutions." Russian Journal of Non-Ferrous Metals 63, no. 5 (2022): 457-472.
Souza, Adelson Dias de, Pablo dos Santos Pina, Fabiano Mariel Fernandes dos Santos, C. A. Da Silva, and Versiane Albis Leão. "Effect of iron in zinc silicate concentrate on leaching with sulfuric acid." Hydrometallurgy 95, no. 3-4 (2009): 207-214.
Souza, A.D., P.S. Pina, V.A. Leão, C.A.Silva, P.F. Siqueira. "The leaching kinetics of a zinc sulfide concentrate in acid ferric sulfate." Hydrometallurgy 89, no. 1-2 (2007): 72-81.
Tchoumou, M., and M. Roynette. "Leaching of complex sulfide concentrate in acidic cupric chloride solutions." Transactions of Nonferrous Metals Society of China 17, no. 2 (2007): 423-428.
Tkáčová, K., P. Baláž, B. Mišura, V. E. Vigdergauz, and V. A. Chanturiya. "Selective leaching of zinc from mechanically activated complex Cu Pb Zn concentrate." Hydrometallurgy 33, no. 3 (1993): 291-300.
Wang, Shijie. "Copper leaching from chalcopyrite concentrates." Jom 57 (2005): 48-51.
Watling, H. R. "Chalcopyrite hydrometallurgy at atmospheric pressure: 1. Review of acidic sulfate, sulfate-chloride and sulfate-nitrate process options." Hydrometallurgy 140 (2013): 163-180.
Watling, H. R. "Chalcopyrite hydrometallurgy at atmospheric pressure: 2. Review of acidic chloride process options." Hydrometallurgy 146 (2014): 96-110.
Weian D., Leaching behaviour of complex sulfide concentrate with ferric chloride by microwave irradiation, Rare Met. 16 (2) (1997) 73-76.
Weisener, Christopher G., Roger St C. Smart, and Andrea R. Gerson. "A comparison of the kinetics and mechanism of acid leaching of sphalerite containing low and high concentrations of iron." International Journal of Mineral Processing 74, no. 1-4 (2004): 239-249.
Wilson, J. P., and W. W. Fisher. "Cupric chloride leaching of chalcopyrite." JOM 33 (1981): 52-57.
Xie, Ke-qiang, Xian-wan Yang, Ji-kun Wang, Jiang-feng Yan, and Qing-feng Shen. "Kinetic study on pressure leaching of high iron sphalerite concentrate." Transactions of Nonferrous Metals Society of China 17, no. 1 (2007): 187-194.
Downloads
Published
Issue
Section
License
Copyright (c) 2023 Miroslav D. Sokić, Mladen Bugarčić, Aleksandar A. Jovanović
This work is licensed under a Creative Commons Attribution 4.0 International License.